Processing Overview

Raw material to finished good · live across all six stages

B. Farrey

Plant Manager

Lots in Process

1,284

PY 1,198+7.2%

Total Weight (lbs)

3.42M

PY 3.10M+10.3%

Avg Plant Dwell

2.8 d

PY 3.4 d-17.6%

USDA Hold Rate

1.8%

PY 2.4%-0.6 pp

On-Time Ship %

96.4%

PY 94.1%+2.3 pp

Cold-Chain Excursions

PY 11-72.7%

Raw → Finished Flow

Lots and weight currently sitting at each stage

View traceability →

Stage 1

International Inbound

142lots

612K lbs

8 vessels in transit

Stage 2

USDA Inspection

38lots

164K lbs

3 on hold

Stage 3

Receiving Dock

96lots

402K lbs

12 awaiting putaway

Stage 4

Processing Floor

514lots

1.42M lbs

Lines 1-6 running

Stage 5

Cold Storage

318lots

884K lbs

Avg 34°F

Stage 6

Customer Shipping

176lots

538K lbs

24 loads staged

Active Lots

Most recent movements across all stages

Lot ID	Origin	Product	Weight (lbs)	Stage	Dwell	Temp	Status
LOT-44821	Uruguay	Chuck Roll, Boneless	38,420	Processing	1.2 d	33°F	ok
LOT-44820	Australia	Top Sirloin Butt	29,140	USDA Hold	3.8 d	32°F	USDA hold
LOT-44819	Brazil	Beef Trim 85CL	44,800	Cold Storage	0.6 d	30°F	ok
LOT-44818	Canada	Pork Loin, Bone-In	22,540	Receiving	0.3 d	35°F	ok
LOT-44817	USA - TX	Brisket, Choice	18,210	Customer Shipping	2.1 d	31°F	ok
LOT-44816	New Zealand	Lamb Leg, Bone-In	12,860	Inspection	4.4 d	34°F	warn
LOT-44815	Argentina	Tenderloin, PSMO	9,420	Processing	1.0 d	33°F	ok
LOT-44814	Mexico	Skirt Steak, Outside	15,700	Cold Storage	5.7 d	38°F	warn

Raw Origin Mix

Inbound by sourcing region (last 30d)

South America1.30M lbs · 38%
Oceania820K lbs · 24%
North America752K lbs · 22%
Europe342K lbs · 10%
Other205K lbs · 6%

Alerts

4 active

Cooler 4 temp drift — 38.2°F (target 34°F)
12m ago
LOT-44820 placed on USDA hold pending re-inspection
1h ago
Vessel MAERSK ALGOL ETA slipped 18h → Port of Houston
3h ago
Line 3 cleanup verified — production released
5h ago

Outbound to Customers

Finished goods staged or en route today

Open shipment map →

Hartwell Foodservice

On time

Loads

Weight

184K

ETA · Today 3:40 PM

Costco — Midwest DC

On time

Loads

Weight

412K

ETA · Tomorrow 6:00 AM

Sysco Houston

Watch

Loads

Weight

138K

ETA · Today 9:15 PM

US Foods — Atlanta

On time

Loads

Weight

246K

ETA · Wed 11:00 AM

Restaurant Depot

Late

Loads

Weight

92K

ETA · Late · 4h delay